Union Machinery's Fully Automatic Beverage Carton Filling Line Boosts Pakistani Client's Production Capacity by 300%

In August 2023, Union Machinery customized a fully automatic beverage carton filling production line for a Pakistani client, achieving a 300% increase in production capacity.
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Client Background & Challenges

In 2023, a large Pakistani beverage manufacturer planned to expand into carton-packaged beverages but faced critical issues:
· Low Efficiency: Existing filling line operated at only 2,000 bottles/hour, failing to meet peak-season demand.
· Poor Compatibility: Unable to adapt to multi-size cartons (250ml-1L).
· High Maintenance Costs: Frequent breakdowns caused annual losses exceeding $100,000.
· Lack of Certifications: Equipment non-compliant with ISO 22000 food safety standards, hindering export qualifications.

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Customized Solution

Union Machinery delivered a fully automatic beverage carton filling line with core technologies:
· High-Speed Filling: PLC intelligent control system boosted speed to 6,000 bottles/hour with liquid level accuracy <±0.5ml.
· Multi-Size Adaptability: Modular design enables rapid switching between 250ml/500ml/1L cartons.
· Zero-Leakage Technology: Pressure-based negative-pressure reflux filling valves reduced raw material waste, cutting costs by 25% annually.
· Full Certification: SUS304 food-grade stainless steel construction with CE and ISO 22000 certifications, enabling EU exports.

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Implementation Results

· 300% Capacity Increase: Filling efficiency surged from 2,000 to 6,000 bottles/hour, meeting peak-season demand of 100,000 cartons/day.
· Cost Optimization: Energy/maintenance costs reduced by 28%, labor needs cut by 40%.
· ROI Achievement: Client recovered equipment costs in 8 months and secured a $5M Middle East order.

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Why Choose Union Machinery?

· Expert Team: End-to-end engineering support from design to commissioning.
· Global Expertise: 11+ years in food machinery, serving 50+ countries.
· Certifications: ISO9001 and CE compliant.
· Custom Solutions: Full-service support, including plant layout optimization.
· Support: 24/7 technical assistance, spare parts availability, 1-year warranty.

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Contact Union Machinery Team Today!
If you face production bottlenecks, high energy costs, or equipment compatibility challenges, reach out to Union Machinery!
Free production line diagnosis + customized solution design to help you seize market opportunities!