[Success Case] Fruit Juice Three-in-One Filling Machine Boosts Ghanaian Client's Efficient Production of 1L Juice

Customer Background and Requirements

In February 2024, a juice production company in Ghana faced dual challenges: the risk of juice spoilage under high temperatures and low filling efficiency for 1-liter large-capacity PET bottles. The local tropical climate caused traditional filling equipment to easily develop bacterial growth, while manual operations incurred high costs, slow production speeds, and output struggles to meet market demand. After rigorous screening of global suppliers, the client ultimately selected our company's three-in-one juice filling machine, with core requirements including:
 
· Achieve sterile filling of 1L PET bottle juice, ensuring a product shelf life of 12 months
· The production line speed matches local market demand (capacity ≥ 10,000 bottles per hour)
· The equipment is adapted to the tropical high-temperature environment, reducing maintenance costs

Solution: Key Features of Customized Three-in-One Filling Machine Technology

In response to the customers' pain points, our company offers a fully automatic juice three-in-one filling machine, which integrates three core technologies:
 
Micro-negative Pressure Hot Filling System
· Utilizes a 85℃ high-temperature filling process, combined with CIP automatic cleaning function, to prevent juice secondary contamination and comply with food GMP hygiene standards
· 304 stainless steel components in contact with the materials are corrosion-resistant and easy to clean, suitable for the high-temperature and high-humidity environment in Ghana
· Unique anti-dripping and leakage design avoids material waste during filling and keeps the equipment clean.
 
Large-capacity Bottle Type Compatibility Design
· Supports integrated operations of high-speed rinsing, filling, and cap screwing for 1L PET bottles, with the bottle neck diameter adjustable from 50 to 92mm, and no need to replace molds
· Production speed reaches 14,000 bottles per hour (based on 500ml standard), maintaining stable production capacity even for 1L bottle type
 
Intelligent Control System
· PLC touch screen + human-machine interface, real-time monitoring of temperature, pressure and output, reducing manual intervention
· Magnetic constant-torque cap-securing head, ensuring sealing performance of the seal, bottle cap damage rate < 0.1%

Customer Benefits: The Transformation from Startup to Profitability

The equipment was installed and debugged in April 2024. Within three months of going into production, the following achievements were achieved:
· Efficiency Improvement: The filling yield increased from 85% of the traditional equipment to 99.5%, and labor costs were reduced by 40%
· Quality Assurance: The products passed the certification of government authorities, and the shelf life was stable for 12 months
· Market Expansion: With the stable production capacity, customers successfully entered the markets of neighboring countries such as Togo and Benin
 
�� Customer Review
"The filling machine from Union Machinery not only solved our problem of sterile production, but also completely transformed our production situation. Now, we not only can meet the local market demand, but also start to receive orders from neighboring countries."
— John Mensah, Production Director of Ghana Customer

Why Choose Union Machinery?

· Expert Team: End-to-end engineering support from design to commissioning.
· Global Expertise: 11+ years in food machinery, serving 50+ countries.
· Certifications: ISO9001 and CE compliant.
· Custom Solutions: Full-service support, including plant layout optimization.
· Support: 24/7 technical assistance, spare parts availability, 1-year warranty.

Conclusion: From "Single Equipment Supplier" to "Global Processing Solution Partner"

This cooperation not only reflects the technical strength of Union Machinery, but also confirms our service philosophy of "customer pain points oriented". Whether you are facing challenges such as capacity upgrading, compliance certification, cost control, or special material processing, we can provide a full cycle service from "requirement analysis - solution design - installation and commissioning - after-sales support".
 
Union Machinery， A global leader in food packaging, committed to enhancing customer competitiveness through innovative machinery. Complete export certification and 100% on-time project delivery rate.
 
Union Machinery —— Make every bottle of juice a quality brand!